Run hookup test in rslogix 5000

Reset error and run proof test. If error persists, return the drive to Rockwell Automation. Replace the module Replace the module? Current feedback hardware fault detected. Route feedback cable away from noise sources.

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Noise on auxiliary feedback cable. Noise on motor feedback cable. E63 E64 Recommended grounding, per installation instructions, has not been followed. E65 Hookup procedure failed Motor or feedback device malfunction. Refer to on-screen message for resolution. E66 Autotune procedure failed Motor or feedback device malfunction. Perform Hookup in RSLogix software. Consult RSLogix help screen. If fault persists, replace module.

Load default parameters, save to non-volatile memory, and recycle power or reset the drive. Replace the failed module. Check the cabinet temperature. Change the command profile to reduce speed or increase time. Check airflow and re-route cables away from the Kinetix system. Check module for proper mount. Check power rail and module for foreign objects. Check for proper motor sizing. Check for proper IAM sizing. Install larger kW rated IAM. Use a properly sized shunt or modify duty cycle of the application.

E67 E68 Operating system failed DPI communication failed Software initialization fault detected due to hardware failure. The DPI device or cable is faulty. E69 Non-volatile memory is corrupt due to control board hardware failure. E70 Non-volatile memory is corrupt due to control board software error. The cabinet ambient temperature is above rating.

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Inverter thermal switch tripped The machine duty cycle requires an RMS current exceeding the continuous rating of the controller. The airflow access to the Kinetix system is limited or blocked. Power rail connection shorted or open.


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DC link current exceeds rating. IAM not properly sized. System uses internal shunt and requires external shunt for additional capacity. DPI hardware initialization fault detected. Control board hardware failure. If fault persists, replace system module. Control hardware fault detected. Install missing module on power rail. Fill empty slot with slot filler module. Remove ac input power connections from follower IAM.

Allow resistor to cool. Call your local Rockwell Automation sales representative. Shunt module temperature fault LED indicator is steady red. Module missing from power rail. Follower IAM detected ac input power being applied.


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Pre-charge resistor power exceeds the resistor rating. Off No communication 1 Broken fiber-optic cable. Verify proper node switch setting. Verify proper fiber-optic cable connections. No faults or failures. Bus power is present, axis disabled.

Logix5000 and Kinetix 6500 Motion

Normal when bus power is not applied. Bus power not present. Off Bus power is present in follower IAM. Fault exists, refer to seven segment error code and Error Codes section beginning on page After dc bus voltage is applied, a 2. SM Fault is cleared? Drive must be configured with BSP2 or Bulletin external shunt module. When the BSP2 shunt module is used on a V system. When either V or V system is configured with a Bulletin external shunt module. When configured in common bus follower mode. Normal condition when control power is applied and bus voltage is less than 60V dc. Normal condition when control power is applied and bus voltage is greater than 60V dc.

Allow shunt module to cool. Verify IAM bus regulator configuration.

Hook up test rslogix 5000

Correct mis-wire shorted condition. If problem persists, replace shunt module.

Potential Cause The position feedback device is incorrect or open. Unintentionally in torque mode.

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Motor tuning limits are set too high. Possible Resolution Check wiring. Check to see what primary operation mode was programmed. Run Tune in RSLogix software. Check wiring and ground. Verify that current limits are set properly. Select the correct motor and run Tune in RSLogix software again. Check motor size vs. Review servo system sizing. Verify limit settings and correct them, as necessary.

Disable the axis, wait for 1. Check for a fault.

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